55A Series Aerospace XL-ETFE Insulated Wires and Cables
Product Introduction：
As a high-temperature installation wire used in aerospace environments, the 55A series wires and cables adopt a new type of material—irradiation cross-linked ethylene-tetrafluoroethylene (XETFE)—as insulation. They feature outstanding advantages such as light weight, radiation resistance, and excellent electrical and mechanical properties. With a long-term operating temperature range of -100℃ to +200℃, they maintain superior resistance to chemical reagents and adaptability to space environments within this range.
Reference Standards:
MIL-W-22759/32~35,MIL-W-2275/46
This product is a perfect replacement for Raychem’s 55A series cables.
Performance Index：
| Performance | Item | Technical Specifications |
| Electrical Properties | Working Voltage Rating | 600V |
| Insulation Resistance | ≥1500MΩ.Km | |
| Mechanical and Environmental Performance | Temperature Rating | -65℃~200℃ |
| Cut-Through Resistance | ≥352N/mm² | |
| Insulation Tensile Strength | 34.5N/mm² | |
| Insulation Elongation at Break | ≥75% | |
| Aerospace Environmental Adaptability | Radiation Resistance | ≥5×10^8Rad |
| Vacuum Stability | TML≤1%；CVCM≤0.1% | |
| Vacuum Atomic Oxygen Irradiation | Erosion Rate E ≤ 5×10⁻²⁹ m³ | |
| Volatile Hazardous Gases (VHG) | CO≤25μg/g；TOC＜100μg/g |
Model Naming Rules：
55A Series Cable | Cable Construction Code | Insulation Structure Code | Number of Insulated Cores | Conductor Material Code | Conductor Gauge (AWG) | Insulation Color Code | Sheath Color Code |
| 55A | 0 Unshielded, unsheathed 1 Round wire braid shielded, sheathed 2 Flat wire braid shielded, sheathed 3 Round wire braid shielded, unsheathed 4 Unshielded, sheathed | 1 Single-layer Insulation 2 Double-layer Insulation | 0 Unshielded, unsheathed 1 Round wire braid shielded, sheathed 2 Flat wire braid shielded, sheathed 3 Round wire braid shielded, unsheathed 4 Unshielded, sheathed | 1~9 | 0 Black, 1 Brown, 2 Red, 3 Orange, 4 Yellow, 5 Green, 6 Blue, 7 Violet 8 Gray 9 White | 0 Black, 1 Brown, 2 Red, 3 Orange, 4 Yellow, 5 Green, 6 Blue, 7 Violet 8 Gray 9 White |
Examples：55A1122-24-59/9 55A series, single-conductor, round wire braid shielded with sheath,double-layer insulation, 24 AWG conductor, Green and blue insulation, white sheath cable.